Rear-Loading 3800 Panelsaws with Double Pushing Beam

Rear-Loading 3800 Panelsaws with Double Pushing Beam

The Rear-Loading 3800 Panelsaws with double pushing beams offer a powerful solution for large-scale woodworking operations. These advanced panelsaws are designed to handle larger panels with impressive efficiency, making them ideal for furniture manufacturers and woodworking industries that demand precise, high-speed cutting. The rear-loading system automates the process of feeding panels into the saw, which saves time and reduces the need for manual labor, while the double pushing beam mechanism ensures smooth, accurate cuts every time. Our factory is one of the few manufacturers in China capable of producing such large-sized panel saws, delivering both innovation and reliability.

Panelsaw Specifications

The 3800mm panelsaw comes with a robust set of specifications that make it a leader in precision panel cutting. Capable of cutting panels with thicknesses up to 120mm and lengths up to 4600mm, it is built to handle a wide range of materials with ease. The double pushing beam system ensures that the panels are consistently fed into the machine, significantly reducing handling time and improving overall production efficiency. The machine’s high-precision cutting system, which includes a German-engineered rack and pinion transmission with reducer control, offers cutting accuracy within ±0.15mm. Equipped with a powerful 15kW Igarashi motor for the main saw and a 2.2kW motor for the groove saw, this panelsaw guarantees both performance and durability.

Panelsaw Features

The panel saws we produce come with an array of features designed to optimize production processes. The rear-loading mechanism automatically feeds large panels from the back of the machine, eliminating manual intervention and increasing workflow efficiency. The double pushing beams, which include manipulators for precise feeding, enhance the machine’s capability to process large quantities of material quickly and accurately. The panelsaws are equipped with an advanced PLC control system that allows operators to manage and edit cutting plans, integrate with barcode management software, and connect to various sawing software for streamlined operations. The automatic positioning feature ensures that different workpiece widths are handled seamlessly, making it an excellent choice for factories with diverse production needs.

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Stable clamping with 12 sets of clamps

12 sets of clamps, stable clamping, servo control and precise material pushing

018

German-type Saw Shaft:

This high-quality saw shaft ensures clean and precise cuts.

035

Large and Small Saw with Separate Structures

This configuration offers optimal cutting performance for various material thicknesses.

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Double pushing beams mechanism

One pushing beam for panel boards loading, one pushing beam for feeding boards. Automatic and high efficient

Panelsaw Applications

The panelsaws with rear-loading capabilities and double pushing beams are highly versatile and suitable for a range of applications. They are most commonly used in industries like furniture manufacturing, where large wooden panels such as MDF, plywood, and laminates need to be cut with high precision and efficiency. These panel saws can also be utilized in cabinetry, interior design projects, and construction sectors where the need for accurate and rapid panel processing is critical. Thanks to the advanced technology and automation, businesses that adopt these machines can expect to increase their production output while maintaining consistent quality.

Manufacturing Procedure of Panelsaws

The manufacturing of our panelsaws involves a multi-step process to ensure durability and precision. The first step is the custom design of the saw structure, which is tailored to meet the unique needs of each client. High-strength steel is then prepared, cut, and welded to form the main framework of the machine. After the welding process, the structure undergoes annealing to relieve internal stress, followed by machining to achieve exact specifications. A second welding stage is completed before the machine is painted to protect it from corrosion.

In addition to the main framework, other key components like the panel pressing beams and manipulators are manufactured. These sheet metal parts are shaped according to the design specifications and undergo surface treatments like phosphating, powder coating, or painting. Once all components are ready, the electrical systems, motors, and accessories are assembled. The final step includes software installation, commissioning, and thorough testing to ensure that the panelsaw is fully operational and ready for customer use.

The manufacturing of our panel beam saws involves a meticulous process, ensuring the highest quality and precision:

  • Custom Design: Our engineers design the panel saw structure and other components to meet specific customer requirements and industry standards.
  • High-Strength Steel Preparation: High-quality steel is carefully selected and prepared for fabrication.
  • Steel Cutting: Precise steel cutting is performed using advanced cutting techniques to ensure accurate dimensions and shapes.
  • Welding: Skilled welders join the steel components using robust welding techniques to create a strong and durable structure.
  • Annealing: The welded components undergo annealing to relieve internal stresses and improve the material’s properties.
  • Machining: Precise machining processes are employed to shape and finish the various components according to the design specifications.
  • Painting: The finished machine is painted to provide a protective coating and enhance its aesthetic appeal.
  • Electrical Components: Electrical components, including motors, controls, and wiring, are carefully assembled and integrated into the machine.
  • Final Assembly: Skilled technicians assemble the machine, ensuring all components are properly connected and functioning correctly.
  • Software Preparation and Commissioning: The machine’s software is installed, configured, and tested to ensure optimal performance and compatibility with other systems.

Panelsaw Manufacturer Information

As a professional manufacturer for the CNC wood cutting machine, we can provide the one-stop solution for our customer regarding their wood sizing needs.

To make our customer satisfied with us, we have prepared enough talents such as machine design technician with over 20 years experiences in woodworking industry, as well as assembly workers with over 10 years experiences,  to produce high-quality Computer Beam Saws, we not only provide the standard machine like 2800/3300 CNC Panel Saw, 3800 CNC wood cutting machine, but also provide custom machines like 4600mm beam saws.
For the sake of our customers, we also have trained lots of experienced workers to assemble the machines, and finish the whole process of manufacturing qualified beam saws. Here is what we can offer as below:

  1. Fast delivery lead time. We have a SOP (Standard Operation Procedure) regarding assembling standard CNC Panel Saws, therefore we can manufacture standard Computer Beam Saws fastest within 15 days.
  2. RTS CNC Panel Saws. We also have certain amount of ReadyToShip CNC wood cutting machines in our factory. For urgent demand, we can deliver RTS to global customers.
  3. Free technical design services. Our technician can make CAD drawing for your production cell, or for your customized CNC Panel Saw machines. Which will also make you very professional when facing your end customers.
  4. Customization CNC Panel Saw. We can do OEM/ODM service, this is one of our big advantages that make us different from our competitors. Tell us your special sizing demands, or needs, and we can provide the professional service for you.
  5. Competitive price. As original saw machine manufacturer, we are the best choice for global dealers, you would get the first-hand agent price from us, which will make you competitive upon the market.
  6. Strict quality control, we will check all the raw material when we got them from our vendors, and all the finished products once the production is completed.
  7. Best customer service, our sales will provide their help when customer send us the requests, and our technician will also involve in once you have any technical or customization requirement.
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